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Eight Head Ampoule Filling and Sealing Machine
DESCRIPTION
Harsiddh Automatic eight head ampoule filling and sealing machine follows Angle Travel principle with improved filling capacity from 0.5ml to 10ml useful for varied ampoule sizes ranging from 1ml to 10ml open mouth. The machine equipped with eight head increases the output up to 80 to 150 ampoules per minutes based on their sizes.Our eight head filler & sealer is made up of sturdy SS heavy duty Material that are manufactured for long working hours. Harsiddh Engineering is well reputed Pharmaceutical machinery manufacturer had started the production with the ampoule filling machines, which are CE certified with DUNS numbers. Ampoule Filling And Sealing Machines are exported to various international destinations as on requirement. They are specially designed and tested in our in house lab. Our research engineers keep on adding the enhanced features to the equipment over the period. We also provide them with customization as on client’s requirement.Operation Process:
The tray with sterile ampoules loads into the slant hopper. Ampoules push on one after another on eccentric rack with star wheel synchronization. Auto handling of pre-gassing, filling, post gassing, pre-heating and finally sealed in a sequential manner on stopping the rack. Completely filled and sealed ampoules are auto collected without human touch to avoid any contamination.
It is new generation machinery that opens, fills and seals the ampoules with nitrogen pre and post flushing with easy adoptability to the rectangular feeding that avoids the ampoule breakage. The instrument defined for complex process with easy execution to fill and seal 1ml to 10ml ampoules with closed mouth. It is highly efficient to handle 60 to 90 D type glass ampoules per minute. Though the output productivity is based on the sizes of ampoules, equipped with four sealing nozzle for pre-heating. Thick glass ampoules needs pre heating requisite for sealing. The greatest benefit of Ampoule Filling And Sealing Machine is less change over time, the parts made of quality Stainless steel.
This one is the most suitable device to fill and pack pre-washed or pre-sterilized closed ampoules probably used in foreign countries, where it requires high sterile and hygienic standards to be followed in vaccines and human consumption liquids are used to pack.
- Compact and heavy structure .
- Contact parts made from Stainless Steel AISI 316L.
- Ampoule transfer through cam mechanism system avoid no vibration.
- Non-contact parts made from Stainless Steel AISI 304, Mild Steel, Brass etc.
- Dosing Syringes/pumps and Filling Needles made of Stainless Steel AISI 316.
- All drives of the unit synchronized with Single motor.
- Pre & Post nitrogen flushing unit.
- Cassette magazine for ampoules drop out.
- Extra smooth ampoule revolving unit at the sealing station.
- Pre-Heating unit for thick glass ampoules.
- Easy regulation of oxygen, LPG and nitrogen gas with flow meters.
- No wastage of expensive liquids with “No Ampoule No Filling” feature.
- Easy regulation of speed with variable frequency drive.
- Vertical tray collection unit duly filled and sealed ampoules.
- PLC with touch screen HMI (Optional).
- Servo Based Filling Systems (Optional).
- Peristaltic Pumps for high accuracy of fill the costly liquids (On customer request).
- VFD drive for easy speed regulating (delta make).
- blower for blowing the flame heat outside of sterile room.
- Stainless Steel west tips collector at the bottom side of machine.
| Model No. | HFS-6 (High Speed) Off Line Model |
| Ampoule Sizes | 1ml to 10ml Open Mouth Glass Ampoules |
| Filling Capacity | From 0.5ml to 10ml in single dose |
| Filling Type | Piston Pumps Type Filling (Volumetric) |
| Contact Parts | Stainless Steel AISI 316L (For Filling Nozzle & Syringe / Pump) |
| Output / Minute | 80 to 150 Ampoules / Minute (Depend on ampoules sizes) |
| Ampoule Opening Nozzles | Eight |
| Require Gases For Sealing | LPG & Oxygen (Mixture) |
| Require Gases For Opening | LPG & Oxygen (Mixture) |
| Nitrogen Purging | Available (Pre & Post) |
| Pre Heating | Available |
| Power Require | 1 H.P., 380 Volts, 3 Phase, 50 Hz (4 Wire Systems) OR 1 H.P., 220 Volts, 1 Phase, 50 Hz OR Customised |